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Electrostatic Precipitator
Manufacturer of a wide range of products which include electrostatic precipitator esp, esp - sponge iron plant, retrofit electrostatic precipitator, boiler esp, esp for boiler and retrofitting of higher capacity esp.
Electrostatic Precipitator Esp
Product Price: Rs 50 Lakh / PieceGet Best Price
Minimum Order Quantity: 1 Piece
Product Brochure
Product Details:
| Type of electrostatic precipitator | Dry ESP |
| Orientation | Horizontal |
| Usage/Application | Power Plants,Boilers and Heaters |
| Capacity | 10 to 600 MW |
| Gas Temperature | 70 - 400 Degree Celsius |
| Gas Flow Rate | 5 - 1500 m3/s |
| ESP Inlet Dust Loading | 0.2 - 200 g/Nm3 |
| Guaranteed ESP Outlet Emission | 10 - 200 mg/Nm3 |
| PM Collection Efficiency | Up to 99.95% |
| Availability | Up to 98% |
| Rate Of Emission | 10 mg/Nm3 |
Unicon Electrostatic Precipitators
UNICON has a credential record of success in designing, engineering, fabricating, supplying, erection and commissioning of electrostatic precipitator (ESP) for Thermal Power Plant, Cement Plant, Steel Plant, Sugar Plant, Paper Plant, Sponge Iron Plant, Pharma Plants, Chemical Plants, etc,.Lower emission
- Designed to reduce the emission rate to as below as 10 mg/Nm3.
Easy maintenance
- The electrode system is so designed that approach to any level is possible for inspection and maintenance.
Engineered for longevtiy
- High performing and long lasting electrostatic precipitator with a lower cost modules
Features:
- Proven Particulate Matter Removal <10mg/Nm3
- High Availability
- Low Maintenance
- Reduced breakdown
- Most Economical Design
- Lower Operating Cost
- Optimum Performance under Varying Load Conditions
Industries Served
- Thermal Power Plant: Boiler
- Cement: Kiln, Mills, Cooler
- Iron & Steel: Sintering, Pelletization, Sponge Iron Kiln, Cast House, Stock House
- Biomass fired boilers
- Waste to Energy plants
- Pulp & Paper: Recovery Boiler, Lime Kiln
- Non-Ferrous- Smelter, Converter
- Oil & Gas: FCCU etc.
Additional Information:
- Delivery Time: 4 - 6 Months
- Packaging Details: As per the requirement.
Get Best QuoteRequest A Callback
ESP - Sponge Iron Plant
Product Price: Rs 5 Lakh / NumberGet Best Price
Product Brochure
Product Details:
| Type of electrostatic precipitator | Dry ESP |
| Orientation | Horizontal |
| Power Capacity | 1000 TPD |
| Gas Temperature (in Celcius) | Upto 350 Deg C |
| Gas Flow Rate | 5 m3/sec to 1500 m3/sec |
| Dust loading at ESP inlet | As per the Site |
| Emission at ESP Outlet | <10 mg/Nm3 |
| Efficiency % | 99.99% |
| Warranty | 1 Year |
| Usage | Sponge Iron Plant |
| Type | Dry Horizontal Flow |
| Material | Mild Steel |
| Automation Grade | Fully Automatic |
| Color | Enamel Paint - Smoke Gray |
| Surface | Thermal Insulated |
| Brand | Unicon |
| Country of Origin | Made in India |
Unicon Electrostatic Precipitators
- UNICON has a credential record of success in designing, engineering, fabricating, Supplying, erection and commissioning of Dust Extraction System (Bag Filter). Unicon Dust extraction Systems are used for dust extraction of fuel handling systems in power plants, Steel Plants, Pharma Plants, Cement Plants, Sugar Plants, etc,.
Lower Emission
- Proven Particulate Matter Removal <5mg/Nm3.
Online & Offline Cleaning
- Unicon Bag Filters and Bag Houses are designed to match online & offline cleaning as per customer requirement.
Latest Technology
- Unicon uses latest Technologies for optimum sizing and to install with space constraints.
Designed for Performance
- Our Bag House/ Bag Filter design offer a flexible alternative to ESP when characteristics are variable.
- Over 99.99% Efficiency
- Modular Design
- Different types of Bags like Polyster, PTFE, Nomex, Ryton, Fiber glass, etc,. are used according to the applications.
- Corrosion resistant cages.
- PLC controlled cleaning can be integrated.
- Automatic air pulse jet system with adjustable sequential timer to clean filter bags on-line.
- Long bag life guaranteed.
Benefits
- Low Pressure Drop
- High flow Rates
- Positive Sealing
- High dirt holding capacity
- Low down time
- Custom design Services, Unicon Bag filter is compact, results in low civil and erection cost.
Additional Information:
- Delivery Time: 4 - 6 Months
- Packaging Details: As per the requirement
Get Best QuoteRequest A Callback
Retrofit Electrostatic Precipitator
Product Price: Rs 50 Lakh / PieceGet Best Price
Product Details:
| Type of electrostatic precipitator | Dry ESP |
| Material | Mild Steel |
| Orientation | Horizontal |
| Automation Grade | Fully Automatic |
| Usage | Cement |
| Power Capacity | 5 MW to 600 MW |
| Gas Temperature (in Celcius) | Upto 350 Deg C |
| Gas Flow Rate | 5 m3/sec to 1200 m3/sec |
| Emission at ESP Outlet | <10 mg/Nm3 |
| Efficiency % | 99.99% |
| Warranty | 1 Year |
| Type | Dry Horizontal Flow |
| Brand | Unicon |
| Country of Origin | Made in India |
Retrofit Electrostatic Precipitators
- Unicon is having credential record in upgradation of ESPs by adding additional fields in series or parallel or by increasing the height of field inline with the space availability.
Retrofit Solutions
- Additional Fields in Series
- Parallel ESP
- Increasing the Height of ESP
- Hybrid ESP
Need for Upgrades
- Change in input conditions
- Change in regulations
- Improvement of performance
- Improvement to state of art technology
- Power saving
Change in Inputs
- Change in fuel
- Ash content is higher
- Ash chemistry is changed
- Calorific value is lower needing higher fuel consumption
- Increased capacity of plant as a whole
In the domain of air pollution control, electrostatic precipitators (ESPs) emerge as vital components for effectively managing particulate matter. Notable variations like wet electrostatic precipitators (wet ESP) and Cottrell electrostatic precipitators showcase distinct filtration capabilities. A comprehensive grasp of different electrostatic precipitator types and their applications, particularly in thermal power plants and boilers, is imperative for ensuring environmental compliance. The electrostatic precipitator system, covering ESP design and electrostatic air cleaners, represents a pinnacle in advanced filtration technology for industrial air purification. ESPs serve as both pollution abatement technology and contributors to maintaining air quality through their efficient dust collection systems. With electrostatic precipitator prices contingent on specifications, these devices remain crucial for offering environmental compliance solutions and aligning with initiatives for cleaner air and sustainable environmental practices.
Additional Information:
- Production Capacity: 10 Nos / Month
- Delivery Time: 10 - 12 Weeks
- Packaging Details: As per the requirement
Get Best QuoteRequest A Callback
Boiler ESP
Product Price: Rs 30 Lakh / PieceGet Best Price
Product Brochure
Product Details:
| Type of electrostatic precipitator | Dry ESP |
| Material | Mild Steel |
| Automation Grade | Fully Automatic |
| Orientation | Horizontal |
| Usage | Boiler & Heaters, Cement:Kiln, Mills, Cooler; Iron & Steel: Sintering, Pelletization, Sponge Iron |
| Power Capacity | 5 MW to 600 MW |
| Gas Temperature (in Celcius) | Upto 350 Deg C |
| Gas Flow Rate | 5 m3/sec to 1500 m3/sec |
| Dust loading at ESP inlet | As per the Site |
| Emission at ESP Outlet | <10 mg/Nm3 |
| Efficiency % | 99.99% |
| Warranty | 1 Year |
| Type | Dry Horizontal Flow |
| Country of Origin | Made in India |
Unicon Electrostatic Precipitators
- UNICON has a credential record of success in designing, engineering, fabricating, supplying, erection and commissioning of electrostatic precipitator (ESP).
Lower emission
- Designed to reduce the emission rate to as below as 10 mg/Nm3 emissions.
Easy maintenance
- The electrode system is so designed that approach to any level is possible for inspection and maintenance.
Engineered for longevtiy
- High performing and long lasting electrostatic precipitator with a lower cost modules
Other Special features of our ESP(s)
- Proven Particulate Matter Removal <10mg/Nm3
- High Availability
- Low Maintenance
- Reduced breakdown
- Most Economical Design
- Lower Operating Cost
- Optimum Performance under Varying Load Conditions
Our ESP design will incorporate CFD for even distribution of gas inside ESP to ensure the complete utilization of collecting area Spiral/Rigid Electrodes with Tumbling Rapping System We offer Spiral/Rigid Emitting Electrodes to ensure the proper Corona generation inside the ESP for better collection efficiency. Individual Collecting electrodes are suspended from top to form a curtain. This also ensures that the Collecting system is not bulky and thus ensures good rapping characteristics.
Additional Information:
- Production Capacity: 10 Nos / Month
- Delivery Time: 3 - 6 months
- Packaging Details: As per the requirement
Get Best QuoteRequest A Callback
ESP For Boiler
Product Price: Rs 30 Lakh / PieceGet Best Price
Product Brochure
Product Details:
| Usage | Boiler & Heaters, Cement:Kiln, Mills, Cooler; Iron & Steel: Sintering, Pelletization, Sponge Iron |
| Type of electrostatic precipitator | Dry ESP |
| Orientation | Horizontal |
| Type | Dry Horizontal Flow |
| Power Capacity | 5 MW to 600 MW |
| Material | Mild Steel |
| Automation Grade | Fully Automatic |
| Gas Temperature (in Celcius) | Upto 350 Deg C |
| Gas Flow Rate | 5 m3/sec to 1500 m3/sec |
| Dust loading at ESP inlet | As per the Site |
| Emission at ESP Outlet | <10 mg/Nm3 |
| Efficiency % | 99.99% |
| Warranty | 1 Year |
| Surface | As per the requirement |
| Country of Origin | Made in India |
Unicon Electrostatic Precipitators
- UNICON has a credential record of success in designing, engineering, fabricating, supplying, erection and commissioning of electrostatic precipitator (ESP).
Lower emission
- Designed to reduce the emission rate to as below as 10 mg/Nm3 emissions.
Easy maintenance
- The electrode system is so designed that approach to any level is possible for inspection and maintenance.
Engineered for longevtiy
- High performing and long lasting electrostatic precipitator with a lower cost modules
Other Special features of our ESP(s)
- Proven Particulate Matter Removal <10mg/Nm3
- High Availability
- Low Maintenance
- Reduced breakdown
- Most Economical Design
- Lower Operating Cost
- Optimum Performance under Varying Load Conditions
Our ESP design will incorporate CFD for even distribution of gas inside ESP to ensure the complete utilization of collecting area Spiral/Rigid Electrodes with Tumbling Rapping System We offer Spiral/Rigid Emitting Electrodes to ensure the proper Corona generation inside the ESP for better collection efficiency. Individual Collecting electrodes are suspended from top to form a curtain. This also ensures that the Collecting system is not bulky and thus ensures good rapping characteristics.
Additional Information:
- Production Capacity: 10 / Month
- Delivery Time: 3 - 6 months
- Packaging Details: As per the requirement
Get Best QuoteRequest A Callback
Retrofitting Of Higher Capacity Esp
Product Price: Rs 10 Lakh / NumberGet Best Price
Product Details:
| Type of electrostatic precipitator | Dry ESP |
| Usage | Cement, Steel, Thermal Power, Sponge Iron, Sugar, Paper plants, etc,. |
| Type | Dry Horizontal Flow |
| Orientation | Horizontal |
| Power Capacity | 5 MW to 600 MW |
| Material | Mild Steel |
| Gas Temperature (in Celcius) | Upto 350 Deg C |
| Gas Flow Rate | 5 m3/sec to 1200 m3/sec |
| Dust loading at ESP inlet | As per the Site |
| Warranty | 1 Year |
| Country of Origin | Made in India |
Retrofitting of ESPs
UNICON is fully equipped with spares and highly Skilled and experienced service department. UNICON assures fastest delivery and an immediate attention to our customer calls for any service requirement.
Why UNICON?
1. Performance of Unicon Retrofits are very good
2. The cost advantage to the customer
3. Expertise to complete any critical job within the available shutdown time
4. Rich experience in Shut down maintenance services of all brands of ESP
5. Complete solution to the customer
Ø We can offer our services with ESP’s, Bag Houses, Pneumatic Conveying systems, Wet scrubbers etc., for Thermal, Captive, Bagasse based power units, Steel industries, Sugar Factories, Paper Industries, Cement industries, etc,.
Ø Please find below details of some critical retrofits we executed.
Ø Revamping of 300 MW ESP of in a short span including supply of Collecting Electrodes, Emitting Electrodes and other internals.
Ø Design, Engineering, Manufacturing, Supply, Erection and Commissioning of damaged ESP of Electrostatic Precipitator of 110 MW Thermal Power Plant.
Ø Critical project of Replacement of existing ESP with a New ESP with increased collecting area for Rotary kiln of Paper Plant. The existing ESP and New to be installed is at third floor of a building. We have successfully completed Dismantling of existing ESP, Erection and Commissioning new ESP within 18 days against 20 days as per the order.
Ø Retrofitting of 67.5 MW ESP including filling of the dummy fields (retrofitting of 16 fields + filling of 2 dummy fields).
Ø Retrofitting of Sinter Plant ESP: The scope of Supply involved are supply of Collecting Electrodes, Emitting Electrodes & Other Spares. Scope of services involved are replacement of internals of 6 fields and overhauling of balance 2 fields. UNICON successfully completed the same in 12 days shutdown.
And many More ……Additional Information:
- Delivery Time: As per the shutdown requirement
Get Best QuoteRequest A Callback
Common Wall ESP for Textile Industry
Product Price: Rs 25 Lakh / SetGet Best Price
Product Brochure
Product Details:
| Type of electrostatic precipitator | Dry ESP |
| Usage | Textile Industry |
| Orientation | Horizontal |
| Type | Dry Horizontal Flow |
| Power Capacity | 5 MW to 600 MW |
| Material | Mild Steel |
| Gas Temperature (in Celcius) | Upto 350 Deg C |
| Gas Flow Rate | 5 m3/sec to 1200 m3/sec |
| Dust loading at ESP inlet | As per the Site |
| Emission at ESP Outlet | <10 mg/Nm3 |
| Efficiency % | 99.99% |
| Warranty | 1 Year |
| Country of Origin | Made in India |
- Textile industries are using Boilers and Thermic Fluid Heaters for their process requirement. Unicon provides Common Wall ESPs, which is the most suitable solution for Air Pollution Control of Boiler as well as Thermic Fluid Heater. Common wall ESPs reduce the price and space requirements.
Unicon Electrostatic Precipitators
- UNICON has a credential record of success in designing, engineering, fabricating, supplying, erection and commissioning of electrostatic precipitator (ESP).
Lower emission
- Designed to reduce the emission rate to as below as 10 mg/Nm3 emissions.
Easy maintenance
- The electrode system is so designed that approach to any level is possible for inspection and maintenance.
Engineered for longevtiy
- High performing and long lasting electrostatic precipitator with a lower cost modules
Other Special features of our ESP(s)
- Proven Particulate Matter Removal <10mg/Nm3
- High Availability
- Low Maintenance
- Reduced breakdown
- Most Economical Design
- Lower Operating Cost
- Optimum Performance under Varying Load Conditions
Our ESP design will incorporate CFD for even distribution of gas inside ESP to ensure the complete utilization of collecting area Spiral/Rigid Electrodes with Tumbling Rapping System We offer Spiral/Rigid Emitting Electrodes to ensure the proper Corona generation inside the ESP for better collection efficiency. Individual Collecting electrodes are suspended from top to form a curtain. This also ensures that the Collecting system is not bulky and thus ensures good rapping characteristics.
Additional Information:
- Delivery Time: 3-4 Months
- Packaging Details: As per the requirement
Get Best QuoteRequest A Callback